L. Overmeyer, M. Raupert, M. Pusch, T. Griemsmann, A. Katterfeld, C. Lotz | 2025 | CIRP Annals
DOI 10.1016/j.cirp.2025.03.031Review state
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This paper explores the application of laser-based manufacturing techniques in space, focusing on two key methods: Laser Powder Directed Energy Deposition (LP-DED) in microgravity and Powder Bed Fusion (PBF) using lunar regolith. The study highlights the experimental setup and results from the Einstein-Elevator experiment, which simulated microgravity conditions to test LP-DED. Additionally, it outlines the initial steps toward realizing PBF-LB (Lunar Bed) using lunar regolith, emphasizing the potential for in-situ resource utilization on the Moon. The paper concludes with future outlooks for in-space manufacturing and its implications for space exploration. The paper discusses the application of laser powder directed energy deposition and substrate-free single layer powder bed fusion under microgravity and lunar gravity conditions. It presents experimental setups, including the Einstein-Elevator, and evaluates the effects of different gravity levels on specimen manufacturing, surface temperature, induced acceleration, microstructure, hardness, and density. Computed tomography and laser scanning strategies are used for analysis. This paper discusses laser-based in-space manufacturi
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LP-DED in Microgravity
Microgravity Experiment
PBF-LB with Lunar Regolith
Lunar Regolith Experiment
Lunar Dust Effects
Lunar Dust Experiment
Lunar Surface Simulation
Surface Simulation Experiment
Lunar Material Simulation
Material Simulation Experiment
Lunar Dust Effects
Dust Effects Experiment
Lunar Regolith Simulation
Regolith Simulation Experiment
Surface Temperature Measurement
Thermal | Thermal analysis of specimen during manufacturing under different gravity conditions
Lunar Regolith Simulant
Used to mimic the properties of actual lunar regolith for testing PBF-LB processes.
Microgravity Simulant
Simulated microgravity conditions using the Einstein-Elevator to test LP-DED processes.
Lunar Dust Simulant
Used to simulate the behavior of lunar dust during PBF-LB processes.
Lunar Soil Simulant
Used to simulate the composition and behavior of lunar soil for PBF-LB testing.
Lunar Surface Simulant
Used to simulate the surface conditions of the Moon for testing PBF-LB processes.
Lunar Material Simulant
Used to simulate the physical and chemical properties of lunar materials for PBF-LB testing.
Surface Temperature
Measured during manufacturing
Hardness
Vickers hardness test for 7 measuring positions